An Introduction to the Design and Manufacture of Impedance Controlled PCBs. When board traces carry signals containing high frequencies, care must be taken to design traces that match the impedance of the driver and receiver devices.
The longer the trace, or the greater the frequencies involved, then the greater the need to control the trace impedance. The PCB manufacturer controls the impedance by varying the dimensions and spacing of the particular trace or laminate. For these reasons, a PCB designer will specify trace impedance and tolerance, and should work with the PCB manufacturer to ensure that the PCB meets the specifications for their Impedance Controlled PCB requirements.
Impedance is the sum of the resistance and reactance of an electrical circuit expressed in Ohms. The resistance being the opposition to current flow present in all materials. The reactance is the opposition to current flow resulting from the effect of the inherent capacitance and inductance of the conductor interacting with changes in voltage and current. In DC circuits there is no reactance and the resistance of copper conductors is typically insignificant. However in high speed AC circuits (those with sharp changes in voltage and/or current) the reactance and thus the impedance can become very significant. This can become critical to a design’s functionality because of the effects that changes in the impedance along the signals path from transmitter to receiver will have on the efficiency of power transfer as well as signal integrity. While a circuit’s speed is often expressed as the frequency of the wave form: the critical concern is the speed at which the voltage and/or current is required to change.
CONTROLLED DIELECTRIC FOR PCBS
The typical design considerations involved in the determination of the requirement for controlling the impedance are the strength of the signals involved, the susceptibility of the circuit to noise and signal distortion, the criticality of signal timing and the speed at which the signal’s source is attempting to force a change in voltage and/or current.
The design considerations for setting the value of the impedance for the conductor is typically the output impedance of the transmitter and the input impedance of the receiver. The impedance of other conductors (i.e. coaxial cables) in the circuit path will also need to be considered. The acceptable range (tolerance) for the impedance will need to be determined and taken into account during the design phase as well as when specifying the PCB parameters. In many cases merely by using software models to determine the anticipated impedance with particular dielectric materials and spacing, followed by requesting these parameters be followed when the PCB’s are fabricated will suffice. This is what we call “controlled dielectric”. For more critical applications you will need to specify “controlled impedance” and supply the actual impedance requirements for the conductors and we will fine tune the dielectrics and conductors to meet these requirements. The impedance requirements will have to be specified based on the layer and the conductor widths.
Contact is with your PCBs with controlled Impedance requirements by email.
